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Self-reacting casting beds with flexible girder moulds


Self-reacting casting beds with flexible girder moulds

Construx installed a complete package of 2 self-reacting prestressing beds with 3 complementing flexible and adjustable girder formwork systems

Self-reacting casting beds, 2n°

  • Casting bed n°1
    • Net length 78m
    • Width 1500mm
    • Workable width 1000mm
    • Suitable to make 4 elements of 18m
  • Casting bed n°2
    • Net length 52m
    • Width 1500mm
    • Workable width 1000mm
    • Suitable to make 2 elements of 24m
  • No foundation works
  • Easily extendable and removable
  • Fixation holes for moulds
    • On both sides of the bed, every 1000mm
    • With 12,5mm increments per side
  • 600T prestressing capacity
    • 90% at 300mm height
    • 10% at 1500mm height
  • Maximum prestressing moment 240Tm
  • 4 single-action hydraulic rams, 300mm stroke
    • 2n° with 300T capacity
    • 2n° with 100T capacity
    • Per head 3 anchors of 25T
  • Solid steel pattern divider plates
  • Heating pipes

I- and IV-beam mould systems for bridge beams and roof girders, 2 sets

  • Suitable for girders 660mm to 1700mm high
  • Modular mould system
  • Mould length 32m
    • 3n° 6m long parts
    • 1n° 4m long part
    • 4n° 2m long parts
    • 2n° 1m long parts
  • Adjustable open frame
    • Rigid base
    • Vertical posts 1995mm high
    • Adjustable flat top part 
  • Adjustable chamfers, 125mm deep at a 40° angle, or rigid base and top part
  • Adjustable flange thickness 100mm to 250mm

Rectangular beam moulds, 2 sets

  • Suitable for girders up to 1000mm high
  • Double flat panel system
    • 600mm and 400mm high
    • To be used separate or on top of each other
  • Both moulds 26m long
    • 1n° 12m long part
    • 1n° 6m long part
    • 1n° 4m long part
    • 2n° 2m long parts

Inverse T-beam moulds, 1 set

  • Extension to the beam moulds
    • Vertical posts
    • Box-out panels 510mm high, 200mm thick
  • Height up to 1100mm
  • Length 26m
    • 1n° 12m long part
    • 1n° 6m long part
    • 1n° 4m long part
    • 2n° 2m long parts
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